5hp30 valve body pdf merge

Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. Kingomatics premium line of remanufactured valve bodies are completely disassembled, cleaned and thoroughly checked for imperfections. Ensure the correct location of the valve body in the housing. The item may have some signs of cosmetic wear, but is fully bldy and functions as intended. It replaces oe valves with or without holes in long spool. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Ni, 97120 valve body gasket code 1055 000 007 only, 91on, 1. Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online. Zf 5hp30 automatic transmission service how to change the transmission fluid and filter on a 1996 bmw 750il. Thats become synonymous with the highest quality we. The 525i was an 89 model with a fully hydraulic version of the trans, so there are.

Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Make sure you are using the latest design for your application. Not sure if its right for your vehicle x5 20102011 l4 2. Zf5hp30 series, found in various bmw models and rolls royce. A hydraulic system which consists of the control valve body, pressurized by a vane type pump, provides the working pressure needed to operate the friction elements and automatic controls. This valve body housing will fit the following transmission part. With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on yo. A check ball which had worn past its limit causes high pressure in the valve body which damages clutch and other components in the transmission or so i read. The valve body on this transmission does not have a high failure rate but this is one of the areas that he checks.

He also said if the valve body were worn or not it is not the primary reason that the b clutch hub fails. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. So i though i would get some practice rebuilding the one out of my old 525i first. A check ball which had worn past its limit causes high pressure in the valve body which damages clutch and other components in the transmission or so i read toolsequipment required torx 27 bit mm socket 14 mm hex key cut or 58 coupling nut 17mm hex key or. Refer to figure 108 for lower rear valve body exploded view and identification of valves. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Refer to figure 8 for exploded view of the solenoid body, and notice that it provides you with the factory setting for the adjustment on the pressure regulator valve for eds1 solenoid.

Repairs to this transmission must be carried out by persons trained by zf getriebe gmbh. In addition, various updates are performed on certain valve bodies to eliminate. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. It wasnt long after that they decided to merge their busi nesses into one company. Zf 4hp22 transmission repair manual pdf epcatalogs. Building on this philosophy, our top technicians and engineers craft innovative parts which solve rootcause transmission problems and restore. The valve features a specially designed spring seat to compensate for the oversized valve, which also provides hi gher line pressure at idle. Details about zf 5hp18 5hp19 5hp30 5hp24 updated manual valve zf5hp18 zf5hp19 zf5hp24 zf5hp30. Bonnet 1 dotted line represents ansi 125 valve body. Zf 5hp24 automatic transmission spare parts catalog table. U341e transmission valve body manual pdf we have made it easy for you to find a pdf ebooks without any digging. This is what makes a revmax zf 6hp valve body superior to the rest. Spring installs into the case, followed by the thermal.

Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Zf5hp24 parts whatever it takes transmission parts. W ear to the valve body bore in gf4ael units by the constant movement of the steel pressure modifier valve can cause loss of valuable epc oil to. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission.

Control valves 3 september 2016 check out our growing selection on kele. The legend for figure 8 which identifies the solenoid body components and solenoids is found on page. These units are notorious for several complaints, the most common being. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Control valves 184 control valves 3 8778269037 free valve assembly, just ask september 2016 size 212 to 6, ansi flanges cv range 72 to 370 connections flanges per ansiisa 75. Zf suggests this be replaced on every valve body rr. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. The detailed steps below correlate to the quick guide steps. The 5hp30 oem valve body transmission valve body assembly fixes and cures the many shifting complaints with a worn out valve body. Bmw zf 5hp30 automatic transmission oil and filter service.

The selected item is out of stock, please select a different item or combination. Click on a part number to view part variations, pricing, and availability. Zf 5hp19 automatic transmission spare parts catalog. With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on your own. Several electronic switches, solenoids and sensors, as shown in figure 2, are working in conjunction with the vehicles pcm or. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Now available, new oem lower valve body bare housings which, when combined with a new oem pressure regulator valve and new oem input a clutch drum, will ensure a complete repair. Zf 5hp30 automatic transmission spare parts catalog. Soon i am going to have a go at rebuilding the valve body in my 535i.

Bmw a5s 560z 5hp30 valve body plate clip zf 1055327064. I definitely want to replace the check balls in my valve body, though im hesitant to. Zf 5hp24 automatic transmission spare parts catalog. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control automatic choice 0044 01761 452255 menu. Refer to figure 7 for exploded view of the manual valve body. Refer to figure 112 for channel plate screen location on the upper. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this pdf service manual will show you every nut and bolt on your vehicle. This transmission valve body assembly fixes and cures the many shifting complaints with a worn out valve body. Zf 6hp19 6hp26 6hp32 functional descriptions automatic.

Refer to figure 107 for lower front valve body exploded view and identification of valves. For years, our message has been that if you want to. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. The most common complaint after major re pair is fast, early shifts even with hard throttle. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Description zx54100 lower valve body housing suits trans code 1058 000 014 only zx54101 lower valve body housing. Get u341e transmission valve body manual pdf file for free from our online library pdf file. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Zf parts for automatic transmissions, zf transmissions, zf parts.

This valve body housing will fit the following transmission part numbers. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. Before i decided to rebuild valve body with zf kit, everything was fine. Accepted, eligibility for paypal credit is determined at checkout. Zf 5hp19 transmission repair manual pdf free online this manual covers the procedure for repairing the complete transmission. As that car was written off by a truck whilst parked outside my house last year, the zf 4hp22 from it, is, shall we say expendable. The overall seal heights on these vary depending on application. Mar 06, 2015 create a book download as pdf printable version. To get started finding u341e transmission valve body manual. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. I will then slot the valve body into my current transmission which runs excellent by the way to ensure i did not screw up on the valve body so that, when installing the complete.